Validation & Qualification
Much of the development work for Millipore’s membrane validation/qualification process happens in a manufacturing environment because a lot of the R&D work is not predictive. Our validation and qualification program is clearly defined:
- First, we generate several lots of membrane to the required specifications
- Each cast lot is thoroughtly analyzed to determine consistency within each lot and reproducibility between lots. (A single cast lot can total several thousand feet of membrane,)
- Resulting datais statistically analyzed to determine the appropriate sampling plan on finished product and ensure the predictability of membrane performance in a variety of applications.
All other testing is done after the membrane is finished and includes:
- Visual tests – to detect defects by eye that cannot be detected by camera
- Physical tests – to evaluate thickness, flow rate, bubble point, tensile strength, elongation, and other tests specific to the membrane involved
- Application tests – to determine performance in specific applications that the membrane will be used


